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EKOSTAR 760
CNC-controlled sharpening machine for CBN-abrasive grinding

EKOSTAR 760

The automatic grinding machine EKOSTAR 760 can be used for cutting off defective teeth and grinding of saw blades with vari pitch toothing.


Advantages at a glance

  • Absolut indexing precision and a perfect tooth shape through modern CNC-control system
  • CBN-abrasive grinding with effective cooling guarantees high stock removal rates coupled with optimum surface quality
  • Automatic path offset: different pitches can be machined using the same grinding wheel thickness, which means a very small number of grinding wheels needs to be stocked
  • Blade clamp at the point of the grinding enables the grinding of saw blades with Ø 140 – 760 mm by use of the same clamping flange
  • Fast and easy programming using the Loroch Easy-Touch system
  • 240 litres coolant tank in steel and high pressure cooling with 6 bar coolant pressure

Technical Data

Working range
Saw blade diameter
Tooth pitch
Number of teeth
Saw blade thickness
Ø (20) 140 – 760 mm
1 – 25 mm
2 – 998
up to 8 mm
Grinding wheels
CBN-grinding wheel
Diamond-grinding wheel
Ø 200 mm x 32 mm
Ø 200 mm x 32 mm
Cooling
Coolant pressure
Coolant type
approx. 6 bar
Water emulsion / Oil
Electrical installation
Power input grinding motor
Power input machine
3 kW
approx. 7.8 kW
Weight
  approx. 1025 kg
Dimensions (W x D x H)
door closed
door opened
985 x 1750 x 2015 mm
1568 x 1750 x 2015 mm

Besides HSS- and segmental saw blades, the EKOSTAR 760 will also grind friction saw blades. The saw blade data will be entered into the control panel. The computer calculates immediately the tooth pitch and the tooth height and suggests the DIN tooth height difference for tooth shape "C". The computer also automatically calculates the required grinding wheel thickness and informs the operator in case a grinding wheel change will be necessary.

The hook- and clearance angle, the amount of the stock removal and the grinding speed are preselected on the screen: that‘s all, the machine is ready to start grinding ! The chamfering is semi automatic and the machine is available for water emulsion and oil cooling.

 

 
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Sharpening
Sharpening

 

Chamfering
Chamfering

 

Re-toothing
Re-toothing

 

Grinding (friction saw)
Grinding (friction saw)

 

Detail
Detail

 

Basic size